Robotic Frame Welding

The sequence of operation included the following:

• The operator scans the barcode on the Computer Monitor which signals to the robot which program to call for the next frame to be welded.
• The operator loads a frame into the operator side of the Ferris wheel positioner located in the weld cell, if a tooling change is required the operator would change the tooling to the corresponding needed setup.
• The operator tacks members as needed and retracts clamps as required
• The operator verifies correct loading and leaves the station
• The operator presses the cycle start, acknowledging the completed loading of the station and that the system is ready for the automatic cycle. While there are light curtains and a scanner in the operator load station it is ultimately the operator’s responsibility to ensure there are no persons or obstruction in the station which could inhibit the automatic cycle of the system.
• When the system is available the Ferris wheel positioner will index the loaded part into the weld station, the index takes less than 4 seconds. The weld cycle begins.
• The welding robot begin welding the frame; the positioner will rotate the frame for accessibility to the bottom side as needed.
• Once the index is complete the operator will enter the load area and repeat the loading/tacking process for the next frame.
• Upon completing the weld cycle the weld robot will retract away from the welded frame.
• The Ferris wheel positioner will index the loaded part into the weld station, while simultaneously indexing the welded part out of the weld station.
• The robot will begin welding the next part.
• Simultaneously the operator will unload the welded part and will load/tack the next part as needed.