INNOVATION THROUGH AUTOMATION

Gate & Flash Removal

About Robotic Gate & Flash Removal

Plastic injection molding is a widely used process for producing plastic parts with complex shapes and high quality. However, one of the challenges of this process is the removal of excess material, such as gates and flashes, from the molded parts. Gates are the channels through which the molten plastic flows into the mold cavity, and flashes are thin layers of plastic that form along the edges of the mold due to leakage or high pressure. These unwanted materials need to be removed manually or mechanically after the molding process, which can be time-consuming, labor-intensive, and prone to errors.

MWES has developed systems that use automated degating and flash removal. These systems use sensors, cameras, robots, and cutting tools to detect and remove gates and flashes from the molded parts without human intervention. The benefits of using these systems are:

  • Improved productivity: The automated degating and flash removal systems can operate faster and more consistently than manual or mechanical methods, reducing cycle time and increasing output.
  • Reduced labor costs: The automated degating and flash removal systems can reduce the need for skilled workers to perform the post-molding operations, saving labor costs and improving worker safety.
  • Enhanced quality: The automated degating and flash removal systems can eliminate human errors and variations in the post-molding operations, ensuring uniformity and accuracy of the molded parts.

The automated degating and flash removal systems are suitable for various types of plastic injection molding applications, such as automotive, medical, consumer electronics, and packaging. They can handle different sizes and shapes of molded parts, as well as different types of plastic materials. They can also be integrated with other automation solutions, such as robotic vision inspection, sorting, and packaging.

If you are interested in learning more about automated degating and flash removal systems, please contact us today. We can provide you with a customized solution that meets your specific needs and requirements.

Building the future of manufacturing, together

World-class Automation

Related Projects by MWES

Robotic Connecting Rod Deburring Line

Robotic Connecting Rod Deburring Line

MWES provided a robot deburring and torque automation cell that would process large industrial...
Industrial Cylinder Heads Assembly Automation

Industrial Cylinder Heads Assembly Automation

MWES provided a fully automated robot cell that would process four different models of diesel...
Plasma Cutting Robot Cell Upgrade

Plasma Cutting Robot Cell Upgrade

MWES provided an upgrade to a robotic base rail plasma cutting system.
Sanding Line Automation Cell

Sanding Line Automation Cell

MWES designed and built a robot automation cell that would take a stack of doors from an infeed...
Automated Tailstock Boring Machine

Automated Tailstock Boring Machine

MWES provided a construction equipment manufacturer with an automated steel crane strap milling,...
CNC Lathe Automation System

CNC Lathe Automation System

By going with robotic machine tending, this firm eliminated the need for hiring skilled workers...
Automated Casting Finishing Production Line

Automated Casting Finishing Production Line

MWES designed and built a system that would allow a single operator to control the entire finishing...
Robotic Deburring System

Robotic Deburring System

MWES built two large automated deburring systems for an engine manufacturer. This system uses...
Robotic Chamfer Grind System

Robotic Chamfer Grind System

MWES engineered an automation system that took advantage of innovative technology that addressed...