The Challenge

This firm came to Midwest Engineered System looking for a semi-automated assembly press machine for individual flywheels. Each flywheel had to be assembled every 50 seconds or less.

• Bearing Race manually loaded
• Press cycle manually initiated
• Press verification
• Parts must then be automatically transported to unload station
• Automatic flywheels introduction (from part washer)

The Solution

The following methods, components and technologies were implemented and integrated to provide a comprehensive solution:

• Two strand chain conveyor integrated to parts washer conveyor for automatic flywheel introduction
• Automatically locate the part for pressing on centers
• Provide access to manually load-bearing race
• A hydraulic pressing station using Promess force load monitoring system for press verification feedback
• Automatic part transportation to the part flipping station
• Automatic part flipping for manual operator unloading

Impact to the Customer

The solution MWES provided the customer achieved these goals:

• Part rate of one part assembled every 50 seconds or less
• Parts are semi-automatically assembled
• All pressing is verified using Promess force load monitoring technology
• Bad parts are automatically identified

Midwest Engineered Systems has a wide range of experience in building turn-key custom automation cells. If you’re looking to improve your manufacturing throughput, we have the knowledge and experience to make the project a success.

Contact us to learn about how Midwest Engineered Systems can automate even your most complex and challenging operations today!