Powersports

Automation Tailored for Performance-Driven Vehicle Manufacturing

MWES supports the power sports industry with precision automation built for ruggedness and flexibility. From ATVs and snowmobiles to UTVs and SxS vehicles, our systems streamline fabrication, finishing, and assembly workflows without compromising performance or durability. Whether it’s managing oversized parts or automating safety systems testing, MWES helps manufacturers ride confidently toward higher productivity and quality.

Why Choose MWES for Powersports Manufacturing

Purpose-Built for Rugged Vehicle Production

Our solutions are designed to handle oversized components, withstand tough environments, and deliver reliable automation for off-road vehicle assembly and fabrication.

Flexible Systems for Diverse Vehicle Lines

From prototyping new models to ramping production between variants, our automation platforms adapt quickly—supporting rapid changeovers and scalable workflows.

Comprehensive, Turnkey Support

With MWES, you get full-service automation, from engineering and integration to testing and long-term maintenance, so your production stays performance-ready with minimal downtime.

Industry Challenges We Solve

Handling Oversized Chassis & Components

Automated systems safely manage production of heavy, irregularly shaped parts, ensuring precision and operator safety.

Flexible Volume & Variant Production

Our systems support changing model lines, trims, and customizations without sacrificing production speed or stability.

Coordinating Cooling, Wiring & Safety Systems

Integration of diverse subsystems, from HVAC to wiring harnesses, under one automation platform boosts consistency and reduces quality risk.

Minimizing Worker Fatigue and Injury

By automating repetitive or heavy tasks, we enhance operator ergonomics while maintaining strict precision and throughput standards.

Automation Applications for Powersports Manufacturing

Assembly Line Modernization
Upgrade existing assembly lines with modern controls, robotics, and automation to improve throughput, reliability, and flexibility.

Autonomous Mobile Robots/AMRs
Autonomous mobile robot integration for flexible material transport and automated movement throughout manufacturing facilities.

Conveyor Systems
Custom conveyor systems engineered to transport, accumulate, and transfer products between automated manufacturing processes.

Custom Weld Cells & Fixturing
Custom-engineered robotic welding systems and fixturing for complex parts, precision, and production efficiency.

Deburring
Robotic deburring systems designed to remove sharp edges and excess material while improving part consistency and throughput.

Heavy Materials Handling Automation
Custom-engineered automation for large weldments, heavy components, and demanding fabrication and manufacturing processes.

Parts Assembly
Custom automated assembly systems for precise component handling, fastening, insertion, and production line integration.

Surface Treating
Automated surface treatment systems for consistent material preparation, processing, and improved manufacturing efficiency.

View Powersports Projects

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Automation Systems Weld Solutions

Automated Welding Machine for Motorcycle Fork Tube Covers
A recreational vehicle parts manufacturer partnered with MWES to develop an automated welding machine for manufacturing tube covers used in...

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Assembly & Automation Weld Solutions

Modernizing a Manual Assembly Line
A manufacturer of outboard boat motors partnered with MWES to modernize a labor-intensive manual assembly process. The goal was to...

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Assembly & Automation Automation Systems

Semi-Automated Assembly Press for Motorcycle Flywheels
A Milwaukee-based motorcycle manufacturer partnered with MWES to replace manual assembly steps with a semi-automated press system for flywheels. The...

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