The Challenge
Precision Assembly of Engine Subcomponents at Scale
Manual assembly of internal engine components demands careful alignment and repeatable torque. The customer required a robotic solution that could:
- Automate precise placement of cam support plates and oil pump housings
- Maintain high repeatability to reduce assembly defects
- Integrate seamlessly into existing engine machining workflows
- Support multiple engine models with minimal operator input
MWES was chosen for its expertise in designing compact, robot-operated assembly cells tailored to complex, high-precision applications.
The Solution
Robot Work Cell Tailored for Engine Component Integration
MWES delivered a dedicated robotic assembly cell featuring:
- Robotic pick-and-place of cam support plates and pump housings
- Fixture-based part alignment and orientation for high precision
- Conveyor-fed part infeed and assembly buffer logic
- Recipe-driven HMI to support multiple engine variants
This customized cell automates critical component assembly with built-in tracking and control. In summary, the system ensures accurate, high-speed placement of components into engine housings with minimal operator intervention.
The Results
Improved Assembly Speed, Repeatability & Staffing Efficiency
The automation delivered notable improvements:
- Consistent placement of component assemblies across multiple models
- Fewer misalignments or defects thanks to precise robotic handling
- Reduced manual labor, allowing workers to be redeployed to higher‑value tasks
- Installed in a compact layout, maintaining factory footprint while increasing capacity
By automating this internal engine component assembly, MWES enabled higher throughput and better quality control—without increasing staffing or workspace.
