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Trigger / Bottle Assembly

Robotic Trigger Picking / Bottle Assembly System
The Challenge:

• Design a fully automated bottle assembly system.
• Automatically convey filled bottles to assemble station (multiple sizes)
• Automatically sort and orient triggers for assembly (multiple types)
• Automatically torque triggers to bottles within specifications
• Ultrasonically weld triggers to bottles

Solution:

The following methods, components and technologies were implemented and integrated to provide a comprehensive solution:

• Trigger hopper and flighted conveyor system control trigger introduction
• Dynamic trigger picking and orientation using robotics and vision
• Dynamic trigger placing using robotics
• Full dynamic bottle sortation using Linmot linear actuators
• Bottle transportation using custom plastic chain type conveyor
• Bottle control using dual servo feed-screw control
• Trigger closure torque control using custom servo torque head

Impact to the Customer:

• Part rate of 1 part assembled every <5 seconds
• Parts are automatically assembled
• All trigger closure torque's are verified and tracked
• All parts are 100% verified
• Bad parts are automatically identified and segregated

 

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