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Manual Trigger Picking

Robotic Manual Trigger Depalletizing
The Challenge:

• Design a fully automated robotic depalletizing cell for boxed spray heads.
• System must supply parts to two (2) lines
• Convey full or partial pallet loads to the depalletizing robot
• Dynamically pick full boxes off pallets
• Automatically cut top of box tape
• Empty boxes into line feed hoppers
• Break down corrugated boxes for reuse
• Automatically stack pallets and send out full stacks for pickup

Solution:

The following methods, components and technologies were implemented and integrated to provide a comprehensive solution:

• Custom compliant end of arm tool with integrated robotic vision
• System can dynamically detect partial pallets and various pallet patterns using integrated robotic vision
• Custom integrated chain driven live roller (CDLR) conveyor system
• Dynamic box pallet picking and orientation using robotics and vision
• Custom box tape cutting system
• Custom corrugated box breakdown and stacking machine
• MWES Model PS1200 pallet stacking machine

Impact to the Customer:

• Depalletize rate of 1 box every 30 seconds
• Robotic depalletizer feeds two bottling lines
• Complete "lights out" operation
• Boxes are broken down and stacked for reuse (Green initiative)

 

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